Tank Mounted Screw Air Compressor for Laser Cutting Machine
Air compressor for laser cutting is defined as a combined air compressor with a rotary screw air compressor and air dryer mounted on the air receiver tank.The highly integrated compressor supplies stable clean and dry compressed air to guarantee high cutting quality and effect. Our air compressor is the perfect choice for the laser cutter.
Oil and water-free are very essential for the laser cutting machine. Our industrial rotary screw air compressor is equipped with a desiccant air dryer, and its dew point is low to 60 degrees under zero. Five-grade line filters to make sure the oil content is lower than 0.001 mg/m3, and particles less than 0.01um.
The design of our compressed air purification system ensures that the compressed air quality meets the quality requirements of class 1 of the international standard ISO8573-1 .
Low Dew Point Desiccant Dryer
Desiccant air dryers are used in industrial settings where high-quality dry air is needed to prevent the corrosion of sensitive equipment. Desiccant air dryer can better protect the laser machine
Strong R&D Capability
R&D strength is the primary guarantee for equipment quality. COMPMAX deeply understand the air compressors according to the needs of laser cutting industry, and solve the problems and difficulties in the actual processing in the plant.
High Quality Varible Speed Drive Air Compressor
an efficient and stable air compressor, without the risk of downtime, can greatly improve the cutting production efficiency and also save the energy
The advantages of Compmax laser cutting air compressor
High-efficiency permanent magnet inverter compressor, stable gas production
Newly upgraded high-efficiency desiccant dryer, low dew point, more stable running performance and longer service life.
A gas-water separator + five-stage high-efficiency precision filtration ensures the purity of the terminal gas, and the compressed air reaches the pharmaceutical application level.
The pressure gauge data is displayed in real time, and the gas consumption status can be grasped at any time, easy to control
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A Comprehensive Guide to Choosing Your Air Compressor for Fiber Laser Cutting Machine
Both an air compressor and a fiber laser cutting machine are needed to help almost any fabrication business achieve greater efficiency, create cleaner lines, reduce waste, cut operational costs, and streamline workflow all while producing higher-quality goods. So When you’re trying to decide the air compressor for fiber laser cutting machine, keep learning the following.
What is a Fiber Laser Cutting Machine?
It’s important to understand exactly what a fiber laser cutting machine is. Fiber laser cutting machines are laser-powered machines that can be used to cut. The cutting speed is fast on materials like metal, wood, fiberglass, and carbon steel. Fibers, also Known as laser beams, are guided through two tubes (the fiber) to a special material that has been designed to draw the beams out and direct them toward the material you’re working with. This material is called a lens, and it focuses the beams into a single point that becomes hot enough to melt, or cut through, the material. Fiber lasers are used in a variety of industries, and they’re proven to be extremely precise and efficient.
What is the purpose of an air compressor for your laser cut machine?
let’s first look at the role a rotary screw air compressor plays in laser cutting machine products. A fiber laser cutting machine uses air pressure to push the laser beams through tubes. The air compressor provides a continuous stream of air that powers the machine and keeps the tubes moving.
When the laser cutter machine is turned on, it requires a power supply in the cutting process, which is a high-pressure gas. In most cases, 16 bar is required. The workpiece’s surface is treated with a laser beam in order for it to reach the melting or boiling point. The high-pressure gas will also blow away any molten material. The compressed air is created by an air compressor.
Requirements for compressed air source of laser cutting machine
The compressed air source for the laser cutting machine has relatively high requirements, and the air source must not contain water or oil.
In order to maintain the laser cutting machine’s service life, users typically install four-stage filtration, or even five-stage filtration. If the air entering the cutting head contains water or oil, the protecting glass will become fogged quickly, reducing cutting quality. If the protective lens is not replaced at this time, the cutting head’s internal temperature may rise due to the high-power beam’s irradiation, causing damage to the internal mirror group of the laser cutting machines.
How to Choose an Air Compressor for Your Fiber Laser?
When choosing an air compressor for your laser, there are a few important factors to keep in mind.
– Airflow: The airflow of the compressor is determined by its CFM, or cubic feet per minute. The more CFM your laser requires, the more airflow the compressor will need to provide. So be sure to choose a compressor with enough CFM to meet your needs.
– PSI (and HP) : PSI is a measurement of pressure, and HP is a measurement of horsepower. These two factors play an important role in determining how long your compressor will last, as well as how much power it will need.
– the compressed air treatment of the integrated air compressor should be high level. Because the compressed air mainly acts on the lens of the laser cutting head, if it contains oil or water, it will inevitably cause pollution to the lens, and seriously burn out the laser mirror group.
-the air tank size is another point should be considered.
– Price And of course, you’ll want to factor in the cost of the compressor, too.
Tips to Find the Right Air Compressor for Fiber Laser Cutting Machine
If you choose the wrong compressor, you could end up damaging the fiber, which might be costly to repair or replace. The first thing to do when choosing an air compressor for your laser is to check the CFM requirements listed in your machine’s manuals. You ‘ll want to make sure that the compressor you choose has enough power to meet your laser’s airflow requirements. Once you’ve determined the CFM requirements, you should consider a few other things when choosing an air compressor for your laser.
– Choose the right size of compressor for your needs If you choose a compressor that is too small for your needs, you risk it failing, which can cause production to halt and create a lot of down time.
– Power source If you plan on running your laser 24/7, you’ll want to make sure that your compressor has a reliable source of power. An electrical source that is prone to going out might be an issue with a gas compressor.
– Maintenance requirements. Maintenance is a crucial factor to consider when choosing an air compressor for your laser. you should consider a high quality air compressor which can easy maintain.
Maintenance of Air Compressor in Laser Cutting Machine
Air Filter: The dust and contaminants on the surface of the air filter element should be removed every 500 hours under normal conditions, and it should be checked every 2000 hours to see if it needs to be replaced. Depending on the amount of dust, the inspection or replacement cycle might be lengthened or shortened.
Seals on intake valves: Every 4000 hours of operation of the laser cutting machine’s air compressor, inspect the sealing ring and replace it if necessary.
Compressor lubricating oil: Every 1000 hours, check if the lubricating oil is sufficient, and replace it with new oil every 4000 hours.
Oil Filter: Every 2000 hours, the oil filter should be replaced.
Air Oil Separator: It should be updated every few years.
Safety valve: Check its agility every 4000 hours as a safety valve.
Drain valve: Every 2000 hours, moisture and dirt are evacuated.
Motor maintenance: Follow the manufacturer’s instructions for maintenance.
A detailed maintenance plan must be formulated, and the designated operation, regular maintenance, and regular inspection and maintenance must be carried out to keep the air compressor unit clean in order to ensure normal and reliable operation of the permanent magnet variable frequency air compressor of the permanent magnet variable frequency air compressor laser cutting machine and to ensure the unit’s service life.
Choosing an air compressor for the laser cutting machine is an important decision that will affect the efficiency, safety, and integrity of your production. Before you make the decision to invest in one of these industrial machines, be sure to think carefully about your production needs , the space you have available, and your budget. With the right air compressor for fiber laser cutter, you can achieve great benefits.